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Basic Safety and Loss Prevention

Course Objectives:

The participants will be able to identify different hazards in their environment and hazards resulting from human error. The participants will evaluate risks and target resources to prevent accidents through effective risk recognition, assessment and control. This course is intended to provide familiarity with the concept of industrial safety, major accidents analysis and loss prevention.

Who can attend?

Safety Officers and Loss Prevention Officers. All personnel involved in implementing the Company’s Health-Safety-Environment (HSE) Management System.

Training Methodology

Participants will learn by active participation during the program through the use of exercises, group discussion, training videos and discussions on relevant topics and case studies in their organizations as well as other regional organizations.

Course Outline:
The course will be held in 3 days as follows:

Day-1: 

·        Principles of Industrial Safety and Loss Prevention

·        Hazard recognition

·        Evaluation and Control

·        Safety communication

·        Employee investment.

Day-2: 

·        Safety training

·        Safety teams

·        Audits and inspections

·        Fundamentals of Industrial Hygiene

·        Ergonomics,

·        PPE (Personal Protective Equipment)

·        Off-the-Job Safety and Safety Awareness Program

Day-3:

·        Accident theories and Root Cause Analysis

·        Case studies for major accidents such as flix-borough, Bhopal etc.

·        Injury and illness reporting and Recordkeeping

·        Maintaining Safety function

UP

Behavioral Based Safety

Course Objectives:

This course is intended to give engineers and team leaders how to recognize and enhance positive employee's behavior and attitude as contributors to a safe and healthy work.  

Who can attend?

Safety engineers, process engineers, maintenance engineers and team leaders.

Training Methodology  

Participants will learn by active participation during the program through the use of exercises, group discussion, training videos and discussions on relevant topics and case studies in their organizations as well as other regional organizations. 

Course Outline:

The course will be held in 3 days as follows:  

Day-1:

·        Introduction

·        Basic Principles of  Behavioral Based Safety (BBS)

·        Defining Critical behaviors

·        Developing and reviewing the behavioral inventory

·        Train observers and Conducting Kick-off meetings

·        Implementation roles and responsibilities  

Day- 2: 

·        Process feedback and improvement (Providing two-way feedback)

·        ABC Model analysis

·        BBS process alignment

·        Data-Based Action- planning for continuous improvement  

Day- 3:

·        BBS Critical Success factors

·        Identifying and removing barriers to safe behavior

·        Incident investigations as per BBS – fix problem, not to blame

·        Outcomes and Case histories Study

·        Safety Performance Measurements

 UP

 Chemical Process – Root Cause Analysis

Course Objectives:

To enable the process of Incident Investigation & RCA to be learned so that each individual skill of investigation & RCA can be recognized, developed and applied.

Who can attend?

-          Safety  Engineers, Supervisors and Officers

-          Process/ Operation  Engineers

-          Process/ Operation Supervisors & Team Leaders

-          Maintenance Engineers

-          Maintenance Supervisors and Team Leaders 

-          Incidents Investigation Team Members

Training Methodology

Participants will learn by active participation during the program through the use of exercises, group discussion, training videos and discussions on relevant types of Incidents / accidents reports & types and case studies in their organizations as well as other regional international organizations.

Course Outline:

This course will be given in 5 days and will cover the following concepts:

Day-1 

·        Introduction & Definitions

·        Causes of accidents & incidents

·        Work injuries by type of an accident

·        Accidents, injuries and losses

·        Unsafe acts and unsafe conditions

·        Accident-injury relationship

·        Accident-cost relationship

·        Parts of the body injured on the job

·        Chemical burn injuries

·        Heat burn injuries

·        Repetitive strain / soft tissue injuries

·        Introduction of theories of incident / accident causation.

Day-2

·        Domain Theory of accident causation

·        Human factor theory of accident causation

·        Combination theory of accident causation

·        Behavioral theory of accident causation

·        Other types of accident causation theories

·        Tape show

·        Case study – Chemical plant & team discussion

·        Case Histories - Explosion case

Day-3 

·        Incident / Accident reporting barriers and solutions

·        Conducting the investigation

·        Incident / Accident investigation

·        Roles & Responsibilities

·        Incidents / Accidents investing team RCA & conclusions

·        Incident / Accident Investigation team recommendations

·        Incident / Accident Investigation reporting to Management

·        Tape Show

·        Case Study & Team discussion  

Day-4

·        Your role in incident / accident investing

·        Incident / accident Investigation Program Management

·        The realities of Accident Investigation Management Philosophy

·        The realities of Accident Investigation – Job Safety Analysis

·        Examples from Industries on type of incident / accident process and reports

·        Role of condition reporting as a protective way for incident / accident prevention method

·        Case Study & Team discussion

 Day-5

·        Behavior Based Incident Investigation method

·        Questions asked during an Incident / Accident Investigation (including checklists)

·        Tips for being helpful during an investigation

·        Incident / Accident process including checklists

·        Gap Analysis for incident / accident Reporting & Investigations

·        Safety awareness programs related to incident / accident prevention.

·        Lessons learned from Industry (Bhopal, Flix borough, Seveso, etc.)

·        Team discussion

·        Summary & Conclusion

·        Test what you have learned about Incident / Accident Investigation

·        References

  UP

 Confined Space Entry (CSE) from A-Z

Course Objectives:

This course is intended to operation, maintenance, and Safety workers in order to identify hazards with Confined Spaces Entries and how to control them.

Who can attend?

Operations, maintenance, EH&S staff.

Training Methodology

Participants will learn by active participation during the program through the use of exercises, group discussion, training videos and discussions on CSE ISSUES and case studies in their organizations as well as other organizations.

Course Outline:

The course will be held in 1 day as follows:

• Introduction & Definitions
• CSE Hazards Identifications
• CSE Hazard Evaluation & revaluation
• Atmospheric Testing
•  Entry Program Requirements including duties of Attendant, Entrant, Supervisor, etc.
• Lockout/Tag out
• Personal Protective Equipment
• Hazards Controls
• Emergency Planning and Rescue
• Employees Training
• Safeguards
• Safety Awareness Programs related to CSE
• International Standards
• Appendixes & Glossary of Confined Space Terms
• Summary and Conclusion

UP

Construction Safety

Course Objectives:

Participants will be able to

• Introduce new approaches and methodologies to identify hazards on construction sites
• Identify gaps and deficiencies in process design and its control system; anticipate problems and implement corrective measures
• Ensure safe practices and reduction of accidents and to analyze the factors contributing to accidents & near-misses
• Identify the most effective procedures and code of practice that can have long term effects on the safety culture of the company
• Introduce a more structured approach to safety management on construction site.

Who can attend?

Safety Training Specialist (STS) & Safety Planning Specialist (SPS)

Course Outline:

The course will be held in 3 days as follows: 

• Introduction to safety on Construction Site
• Assessment of the likely hazards of Construction Site
• Human/Behavioral Aspects and Safety
• Procedures, Code of Practice and Documentation needed to Comply with Safety Requirements

UP

Defensive Driving Course

Course Objectives:

The goal of the National Safety Council’s Defensive Driving Course is to provide drivers with knowledge and safe driving techniques to prevent collisions and violations. The course focuses on collision prevention through hazard recognition and application of collision-avoidance techniques. In addition, the course addresses common driving violations that result in collisions and how to change driving habits to eliminate moving violations.

Throughout this 6 hour course, participants learn how to recognize both potential and immediate hazards, how to avoid collisions in a variety of driving conditions and how to choose safe and legal driving behaviors. The emphasis is on identifying and choosing safe and legal behind-the wheel behaviors. The emphasis is on identifying and choosing safe and legal behind-the-wheel behaviors and actions.

Successful Course Completion

In order to earn a certificate of completion, participants are required to:

• Be on time to the course
• Return from breaks on time
• Participate in the program
• Complete any forms, tests, and/or evaluations required by a governing body

Issuing Course Completion Certificates

National Safety Council Defensive Driving Course Certificate of Completion will be issued.

Training Methodology

Various teaching methods are used in the Defensive Driving Courses:  

• Lecture
• Discussion
• Group Activities
• Case Studies
• Role Playing

Course Outline: 

The course addresses these defensive driving topics: 

·           Personal responsibility and driving

·           Defensive driving

·           Preventable collisions

·           Hazard recognition

·           Impaired driving

-     Alcohol and other drugs, including prescription and over-the-counter drugs

·              Aggressive driving

·              The driving environment

-   Driver conditions 

-   Vehicle conditions and routine maintenance

-   Weather conditions

-   Light conditions

-   Road conditions

-   Traffic conditions

-   Other drivers

·              Defensive driving techniques for avoiding collisions

·              The six most common driving errors

·              Choosing safe and legal driving behaviors

UP

Ergonomics for Office Workers

Course Objectives:

This course is intended to give office workers the tools to identify and evaluate office work tasks with ergonomics issues and know how to control those hazards. Also, Introduce some basic skills in the recognition and control of occupational (work) ergonomic hazards.

Who can attend?

All office workers.

Training Methodology

Participants will learn by active participation during the program through the use of exercises, group discussion, training videos and discussions on relevant types of ergonomics issues and case studies in their organizations as well as other regional organizations. 

Course Outline:

The course will be held in 1 day as follows:

• Introduction & Definitions
• Work place Characteristics and Accessories
• Hazards Recognition, Evaluation and Control      
• Ergonomic principles
• Ergonomics in the office
• Workstation Evaluation and Adjustment
• Visual Display Terminals
• Manual handling & Musculoskeletal Problems,
• Strategies for reducing Manual handling Injuries
• Computer use and shift work
• Establishing successful ergonomics program and program elements
• Checklists
• Resources lists
• Summary  & Conclusion, resource list. 

UP

Hazard & Operability Studies – HAZOP/HAZAN 

Course Objectives:

This course is intended to give process hazard analysis leaders practical methods for performing process hazard analyses (PHAs) of systems, procedures, and computer software that will address regulatory requirements.

Who can attend?

·        Manager

·        Process Engineer

·        Operator

·        Auditor

·        Safety Professional

·        E,H & S Professional

Course Outline:

This course will be given in 5 days and will cover the following concepts:

·        Learn Practical methods for performing process hazard analyses (PHAs) of systems, procedures, and computer software that will address federal regulatory requirements.

·        Learn how to perform a PHA, including these critical elements:

·         Scoping the PHA

·         Collecting Information

·         Selecting the Team

·         Leading a Meeting

·         Documenting Results

·        Identify and apply hazard and operability (HAZOP) analysis and what-if/checklist

·        Participants will lead and participate in several analyses to become familiar with the techniques before completing the course.

Because human factors analysis is such an important part of PHA, one full day of instruction will focus on human factors issues. You will learn how to apply the HAZOP and what-if/checklist techniques to analyzing procedures (such as system startup, shutdown, batch operation, maintenance) for the hazards of not performing a step as specified. You will also learn how to investigate the work situation for root causes of human error.

UP

Hazardous Waste Management

Course Objectives:

Participants will be able to

• Recognize the concepts of managing hazardous wastes which will include their generation, storage, collection, processing, treatment, transportation and disposal
• Methodologies of minimizing waste generation
• Various pollution prevention strategies currently utilized by international experiences

Who can attend?

• HSE Managers
• Staff responsible for managing hazardous waste
• Staff wishing to reduce risk and liability for their organization through improved pollution prevention techniques and equipment.
• All managers and staff involved in the operational management of waste and the prevention of pollution

Course Outline: 

This course will be given in 5 days as follows: 

·        Environmental movement & introduction to Hazardous Waste

·        Management of industrial Hazardous Waste

·        Sources of pollution and techniques and technologies for pollution prevention

·        Consideration for major incidents, contingency planning and recommended corrective actions

·        Hazardous Waste Management and pollution prevention

UP

Hydrogen Sulfide (H₂S) Safety Awareness

Course Objectives: 

To explain the hazards of hydrogen sulfide, Identify the presence of this gas, correctly use required protective equipment and act in knowledgeable manner in case of accidental exposure.

Who can attend? 

Operations, maintenance and S&H personnel 

Training Methodology 

Participants will learn by active participation during the program through the use of exercises, group discussion, and discussions on relevant types of hydrogen sulfide accidents and case studies in their organizations as well as other organizations. 

Course Outline: 

The course will be held in 5 days as follows:

Day-1:

• Introduction and definitions
• Physical properties of H₂S
• Health hazards of H₂S
• Locations of H₂S
• Confined Spaces & H₂S
• How to protect yourself

Day-2:

• How to control the hazards and Exposure
• Safety Procedures
• Personal Protective Equipment (PPE)
• Initial Response Strategy

Day-3:

• American National Standard (ANSI) acceptable practices for H₂S safety training programs
• Other related standards
• Case studies related to Confined Space Entry

UP 

Identification and Assessment of Industrial Hazards

Course Objectives:

Participants will learn process industry hazard identification and assessment methods and how to control such hazards in process industry. Also, study specific accident/ catastrophic cases in process industry that could have been prevented if hazard analysis and risk assessments methods were implemented correctly.

Who can attend?

·         Process/Safety/Operations Supervisors and Team Leaders

·         Process/Safety Engineers

·         Auditor Preparing for Compliance Audits

·         E,H & S Staff

Training Methodology  

Participants will learn by active participation during the program through the use of exercises & Calculations, group discussion, training videos and discussions on relevant type of accidents and case studies in their organizations as well as other organizations.

Course Outline:

This course will be given in 3 days and will cover the following concepts:

Day-1:

·        Introduction and Historical perspective

·        Process Hazard Analysis(PHA) overview

·        Hazards Identification and Assessment (What can go wrong and how? What are the chances? What are the consequences?)

·        Chemical Information

·        Flammable and Combustible Materials

·        Explosions and explosives

·        Fire and Explosion Index

·        Chemical Reactivity and chemical reactivity case study

Day-2:

·        Process hazard checklist

·        Hazards Survey

·        Hazards and Operability Studies(HAZOP)

·        Case study and team discussion

·        NFPA 704-Identification of the Fire Hazards of Materials

·        Safety Reviews

·        Team review of Review of process safety checklists

·        Pre-start-Up safety review

·        Operating Procedures Manual

Day-3:

·        Management of Change (MOC)

·        Mechanical Integrity

·        Employees Process training

·        Process auditing and checklists

·        Appendix-Highly Hazards Chemicals List

·        Lessons learned from process disasters and Case Studies including some accidents that could have been prevented by hazard analysis and risk assessment methods.

UP

Improving Safety in Chemical Laboratories

Course Objectives:

This course is intended to increase safety awareness of laboratories workers in dealing with potential hazards associated with laboratory activities. Participants in this course will be able to identify, evaluate and control potential hazards in the laboratory environment. 

Who can attend?

·        Laboratory workers (chemists, technicians etc.)

·        Health, Safety and Environment engineers

Course Outline:

The course will be held in 5 days as follows: 

Day-1:

·         Introduction, Definitions and Glossary

·         Chemical Hazard Communication

·         Types of Chemical Hazards

·         Protection – Engineering Controls

·         Protection – Personal Protective Equipment (PPE)

·         International Laboratory Standards

·         Case Study & Team discussions

·         Appendix discussion (Tables of permissible exposure limit) 

Day-2:

·         Employee information and training

·         Common Laboratory Safety Practices

·         Chemical Handling

·         Glassware Safety

·         House Keeping

·         When prior approval is required?

·         Chemical Storage

·         Particularly Hazardous chemicals

·         Case study & team discussion

·         Appendix discussion(Hazardous materials) 

Day-3:

·         Hazards of compressed gases

·         Biological Hazards

·         Radiation

·         Non-ionizing Radiation

·         Laboratory Waste

·         Electrical Safety

·         Ergonomics

·         Case Study & Team discussion

·         Appendix discussion (ANSIZ 87.1 – Selection Criteria for Protection Devices) 

Day-4:

·         Standard Operating Procedures (SOPS)

·         Emergencies – Determine if Emergency is Minor or Major

·         How to deal with Emergencies & Emergency procedures

·         Appendix discussion (Material Safety Data Sheets) 

Day-5:

·         Recommendations for Safety Programs (Written Program, Leadership Support, Inventory Control, Medical surveillance)

·         Laboratory Safety Training

·         Laboratory Inspection Program including checklists

UP

Industrial Hygiene for Operation and Maintenance

Course Objectives:

This course is intended to non- hygienist persons in order to show them the tools identify main concepts of Industrial Hygiene Program including basic principles of workplace hazard evaluation, recognition and control.

Who can attend?

Staffs who deals with Industrial Hygiene issues (Safety Engineer, Process Engineers and Maintenance Engineers).

Course Methodology:

Participants will learn by active participation during the program through the use of exercises, group discussion, training videos and discussions on relevant types of IH issues and case studies in their organizations as well as other regional organizations. 

Course Outline:

The course will be held in 3 days as follows: 

Day-1:

Introduction, Definition of terms, Heat and cold, Visual Environment and Ionizing & Non- Ionizing radiations, Team Discussion and Case Study. 

Day-2:

Noise & Vibration, Chemicals, Ventilation, Biohazards, Hazard waste, Personnel Protective Environment (PPE), Team Discussion and Case Study. 

Day-3:

Recognition & Evaluation of Ergo Hazards, Control of Hazards, Case Studies related to Industrial Hygiene and Resources List.

UP

Job Stress and Safety

Course Objectives: 

This course is intended to define Job Stress, what are the causes & contributors of Job Stress nowadays, signs and symptoms of Job Stress, Stress relationship to accidents and stress prevention programs. 

Who can attend? 

This course is intended for Supervisors, Operators, Safety personnel and Administration Officers. 

Training Methodology

·        Team Discussions

·        Case Studies

·        Tape shows

Course Outline: 

The course will be held in 3 days as follows: 

Day-1:

• What is Job stress?
• Stress in today's workplace.
• Life Stress Scale
• Example Model of Job stress
• What workers say about stress on the job?
• What are the causes & contributors of Job stress?

Day-2:

• Job conditions that may load to stress
• Warning signs of Job stress
• Stress and Safety
• Stress relationship to Accidents

Day-3:

• What can be done about Job stress? How it is controlled?
• Stress prevention programs

(e.g., What some organizations have done (discussion& Examples)

• Taking action off-the-job (at home)
• Stress Video tape show /Safety Puzzle Quiz (Stress Test)/Case Studies

UP

Office and Home Safety 

Course Objectives:

This course is intended to give safety engineers and all office employees the tools to identify and evaluate office risks and know how to establish effective control over office hazards.  

Who can attend?

Safety engineers and all office employees.  

Training Methodology

Participants will learn by active participation during the program through the use of exercises, group discussion, training videos and discussions on relevant types of accidents and case studies in their organizations as well as other regional organizations. 

Course outline:

This is  one  day course and will cover the following concepts: 

• Introductions and Definitions
• Seriousness of Office Injuries
• Recognition of Office Hazards
• Controlling Office Hazards
• Tape and Group Exercise
• Ergonomics in the office(Workplace Characteristics and Accessories, Workstation Evaluation and Adjustment, etc.)
• Tape and Group Exercise
• Safety Organization in the Office(Safety and Health Training, Safety and Health Committee, etc.)
• Housekeeping and Housekeeping Tape
• Other related programs (DDC, etc.)
• Recordkeeping
• Inspection Checklists
• References List
• Summary and Conclusion

UP

Off-The-Job Safety

Course Objectives:

This course is intended to recognize the importance of off-the-Job Safety and the relation between on & off-the-Job safety. Participants will learn the tools to integrate off-the-job safety program in their work safety program.  

Who can attend?

Safety engineers, safety officers and all personnel involved in the off- the- job safety program.   

Course Outline: 

This is a one day course and will cover the following concepts:  

·        Introduction and  Definitions,

·        Problem identification and analysis

·        International standards related to Off-The-Job safety programs

·         Relation between of Off & On the Job Programs

·        Elements of a successful program

·        Proactive vs. reactive responses

·         How to establish safety awareness program related to OTS.

·        Example of Off-the-Job Safety activities with Ergonomics problem

·        Case Studies

·        Checklists including Audit Checklists

·         Record-keeping,

·         Resources list

·        Summary and Conclusion

 UP

OHSAS 18001 Internal Auditor Course 

Course Objectives: 

Health and safety is one of the most important aspects of an organization’s smooth and effective functioning. Good health and safety performance ensures an accident free industrial environment. With the continuous and untiring effort of various legislative authorities as well as NGOs, the awareness of Occupational Health and Safety (OH&S) has improved in many organisations. Organizations have started attaching the same importance to achieve high OH&S performance as they do to other key aspects of their business activities. This demands adoption of a structured approach for the identification of hazards, their evaluation and control of risks. 

This standard prescribes requirements for an Occupational Health and Safety (OH&S) Management Systems, to enable an organization to formulate a policy and objectives, taking into account legislative requirements and information about significant hazards and risks, which the organization can control and over which it can be expected to have an influence, to protect its employees and others, whose health and safety may be affected by the activities of the organization.  

The OH&S management systems may be integrated with the management of other aspects of business performance in order to: 

a)           Minimize risk to employees and others

b)           Improve business performance

c)            Assist organizations to establish a responsible image. 

We are sure you would like to take full advantage of this opportunity to train your personnel in OHSAS for effective implementation and auditing.

Who Should Attend:

The course is meant for personnel who want to perform internal auditing in organizations, who are not qualified internal auditors, management representatives and executives from production, maintenance, quality and HR functions of an organization.

Those responsible for planning and scheduling an internal audit program for OHSAS 18001 and those who must perform audits to OHSAS 18001, OH & S Managers overseeing an audit team, environmental and quality management professionals involved in OHSAS 18001 and OH&S planning, implementation and review.

The course is suitable for delegates who have some experience in auditing and would like to extend their knowledge to include Occupational Health & Safety (OHSAS 18001).  

Course Outline

This course will be held in 3 days as follows:

Day-1:

• Definitions and concepts of OHSAS 18001,

• Evolution of OHS management systems,

• Role of certification bodies,

• Brief Analysis of OHSAS 18001

• Reference to OHSAS 18002,

• IRCA Registration System

• OHSAS Auditor Qualifications

Day-2:

• Risk assessment process,

• OHSAS objectives,

• Documentation,

• OHSAS system assessment,

• Audit report writing,

• Exercises on policy, objectives

Day-3: 

• Checklist, nonconformities

• Corrective Action

• Creation of an EMS Audit Report
  Preparation and Presentation of a Closing Meeting

• IRCA Registration System OHSAS Auditor Qualifications

Attendance

Attendance is must for all days for successful completion of the course and should write all end of the day exams on all days. 70% score is needed for successful completion of the course.

Certification

A Certificate Successful Completion will be issued to those delegates who satisfactorily complete the continuous assessment and pass a formal written examination.
Those not wishing to sit in the examination or adjudged not to have reached the required standard of competence will be issued a Certificate of Attendance.

 UP 

OSHA General Industry Course – 30 hours

Course Objectives:

This program is intended to provide a variety of training to people with some safety responsibility. 

• Technical Demonstration to conduct general industry out reach training in accordance with guidelines provided by the Occupation Safety Health Administration (OSHA)
• Identify common causes of accidents and fatalities in hazardous areas of general industry
• Describe appropriate abatement procedures for selected safety hazards

Who can Attend:

Training employees in all industrial activities such as petroleum and petrochemical industries, gas & oil, steel factors, in general all industries. 

Course Outline:

The course will be held in five days and cover the following concepts: 

Day-1:

• Introduction to OSHA
• Means of Egress, Emergency action plans & Five preventive & protection plan
• Flammable and Combustible Liquids
• Walking and working surfaces
• Introduction to Industrial Hygiene

Day-2:

• Electrical Safety
• Machine Guarding
• Personal Protective Equipment
• Ergonomics
• Safety & Health Programs 

Day-3:

• Hazard communication
• Confined Space Entry
• Lockout / Tag out procedures
• Safety Inspections
• Materials Handling 

Day-4:

• Risk Assessment
• Fire Fighting & Fire Extinguishers
• Off-The-Job Safety
• Safety Awareness Programs

Day-5:

• Defensive Driving Techniques
• Housekeeping

-                   Safety & Health Committee

-                   Hazard Recognition, Evaluation and Control

• OSHA Exam

 UP 

OSHA General Industry Course – 10 hours

Course Objectives:

This program is intended to provide a variety of training to people with some safety responsibility.  

• Technical Demonstration to conduct general industry out reach training in accordance with guidelines provided by the Occupation Safety Health Administration (OSHA)
• Identify common causes of accidents and fatalities in hazardous areas of general industry
• Describe appropriate abatement procedures for selected safety hazards  

Who can Attend:

Training employees in all industrial activities such as petroleum and petrochemical industries, gas & oil, steel factors, in general all industries.

Course Outline:

The course will be held two days and cover the following concepts:  

Day-1:

• Introduction to OSHA  
• Walking and Working Surfaces
• Exit Routes, Emergency Action Plan
• Fire Prevention Plans and Fire Protection
• Electrical Safety  

Day-2:

• Flammable and Combustible Liquids
• Personal Protective Equipment
• Machine Guarding
• Hazard Communication
• Safety and Health Programs  

UP

Personal Protective Equipments (PPE) Awareness

Course Objectives:

To identify hazards and to recognize the importance of Personal Protective Equipments (PPE) as a line of defense against hazards, selection process of suitable PPE as per international standards, how to use them and how to confines others to use of them

Who can attend?

Operations, maintenance and S&H personnel

Training Methodology

Participants will learn by demonstration of PPE use, use of exercises, group discussion, and discussions on accident severity minimizing through use of PPE case studies in their organizations as well as other organizations.

Course Outline:

The course will be held in 3 days as follows:

Day-1:

·         Introduction

·         General principles

·         Head  Hazards and Type of Protection

·         Eye and Face Hazards and Type of  Protection

·         Hearing  Hazards and Types of Protection

·         Respiratory protection and Selection guidelines Protection

Day-2:

·         Hand  and Arm Protection

·         Foot and Leg Hazards and Types of Protection Body Hazards and Type of Protection

·         Fall Hazards and Types of Fall Protection Equipment

·         Protecting Extremities

Day-3:

·         Electrical Worker Protection

·         Special Work Clothing

·         Emergency Showers and Eye Wash Fountains

·         Safety Awareness Programs related to PPE

UP

Principles of Life Safety 

Course Objectives:

People interested with the safety of employees must consider many issues when planning the emergency evacuation of buildings and process areas including the design stage of operation areas. This course is intended to provide knowledge in life safety and exit requirements when planning the emergency evacuation from buildings and process areas.  

Who can attend?

Environment Health and Safety (EHS) staff, Emergency Response Team and Auditors.  

Course Outline:

The course will be held for 1 day as follows:  

Day-1:

-        Introductions and definitions

-        Fundamental requirements of personal safety

-        Classification of occupancy

-        Hazard of contents

-        Flammable liquids and gases

-        Means of Egress

-        Team Discussion and Case Study

-        Occupational buildings life safety requirements

-        Features of fire protection

-        Operating features

-        Team Discussion and Case Studies

-        Source of References

-        Summary and Conclusion

  UP

Risk Management for Process Industries 

Course Objectives: 

Knowledgeable about Risk Management and capable to actively participate in HAZOP studies.  

Who can Attend:  

Design Engineers, Process Engineers, Production Engineers and EH&S Engineers.  

Course Methodology:  

Presentations followed by exercises using actual cases.  

Day 1:

•  Introduction to Risk and Process Safety

• Risk Management, identification, quantification and reduction

• Inherently safe design  

Day 2:     

• Risk Management Tools
• Fire and Explosion Index
• Chemical Exposure Index
• What If study and Hazard and Operability study (HAZOP)
• HAZOP exercise  

Day 3:   

• HAZOP study of an actual unit operation that is either being designed or operated by the customer  

Day 4:   

• HAZOP study of an actual unit operation that is either being designed or operated by the customer

Day 5:   

• HAZOP study of an actual unit operation that is either being designed or operated by the customer  

UP

Safety Management Techniques 

Course Objectives:

By the end of the program, participate will use new knowledge and skills to influence the safety and health efforts at their facility.  

Who can attend?

Safety engineers and supervisors  

Course Outline:

This course will be held in 5 days as follows:  

Day-1:

·        Why Safety?

·        Need for professional management in safety

·        Hazard Control Program

·        How to reduce work injuries in a cost-effective way

·        Performance Measurement and Motivation  

Day- 2:

·        Personal/Group Communications

·        Working with a safety and health committee

·        Promotions and Campaigns

·        off-the-Job and family safety  

Day- 3:

·        Management safety audits: Principles, Techniques and Examples

·         Injury/Incident investigation, Principles and Techniques

·        Goal Setting

·        Discipline in safety

·        The Role of Medical in achieving Excellence in Safety  

Day-4:

·        Financial accounting

·        Procedures and Safety Leadership

·        Basics of occupational health program

·        Non-employee accident prevention  

Day-5:

·        Safety training

·        Basics Behavior Based Process

·        Success factors for safety management

UP

Supervisors’ Safety Development Program

Introduction:

This program is a great introduction to safety management and compliance issues. Supervisors and team leaders will learn how to 

• Promote safety and health through education and training
• Recognize workplace hazards and take steps to control them
• Encourage employees to get involved with safety and health issues

Course Objectives:

Upon completion of this course, you will be able to  

• Approach safety and health as a management process
• Apply safety and health education and training methods that promote safe and healthful actions by employees
• Recognize hazards in the workplace and identify ways to control them
• Encourage communication between employees and promote employees interest and involvement in safety and health issues  

Who can Attend:

Supervisors, team leaders, human resources managers, or those who have responsibility for making improvements in the areas of safety, health and the environment.  

Training Methodology:

• Lecture and discussion
• Case studies
• Readings and group exercises

Course Outline:

The course will be held in five days and cover the following concepts:  

• Safety Management
• Communication
• Human Performance Management
• Safety and Health Training
• Promoting Safety and Health
• Safety, Health and Environmental Auditing
• Accident Investigation
• Ergonomics
• Material Handling and Storage
• Hazard Communication
• Environmental Management
• Industrial Hygiene
• Personal Protective Equipment
• Machine Safeguarding
• Hand tools and Portable Power Tools
• Electrical Safety
• Fire Safety

  UP

Writing Effective Operating Procedures within Process & Maintenance Operations

Course Objectives:

Discover the secrets of producing logical, clearly written, and easy-to-follow procedures for operating your process safely and efficiently to produce quality product. Through several workshops and class discussions, you will thoroughly cover the issues you face in creating or upgrading your operating procedures. This course is for anyone who wishes to learn how to avoid the ambiguities that often interfere with understanding and implementing important operating procedures.

Who can attend?

·         Managers

·         Engineers

·         Supervisors & Team Leader

Course Outline:

This course will be given in three days and will cover the following concepts:

·        Course lectures, materials, and workshops devoted to improving your operating procedures

·        An assessment of how well your current procedures are written and whether they address applicable requirements (attendees should submit procedures for review)

·        An approach to writing procedures that takes advantage of the expertise of your operators or other "subject matter experts"

·        Practice in performing detailed task analysis and writing step-by-step instructions

·        The most comprehensive coverage of how to address operating limits and deviations, for both batch and continuous processes

  UP 

Workplace Housekeeping Best Practices

Course Objectives:

This course is intended to give participants the knowledge and tools to identify and evaluate housekeeping issues and know how to establish effective control over housekeeping hazards.  

Training Methodology:

Participants will learn by active participation during the course through training videotapes, group discussion, examples, team exercises and discussions on relevant types of housekeeping issues and case studies in their organization as well as other regional organizations.  

Course outline:

This course will be held in 1 day time  and will have the following:

·        Introduction

·        Unsafe acts vs. unsafe conditions

·        Why should we pay attention to housekeeping at workplace?

·        The purpose of workplace housekeeping

·        Some benefits of good housekeeping practices

·        How to plan a good housekeeping program

·        Elements of an effective housekeeping program

·        Housekeeping inspection checklists

·        Housekeeping promotion activities

·        Housekeeping international standards(OSHA, NFPA, etc.)

·        Team exercise-facility housekeeping inspection tour

·        Summary and conclusion